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How Synthetic Diamonds Are Made

Natural diamonds are formed when carbon, exposed to high temperatures and pressures deep within the Earth for millions of years, transforms into diamond and is then rapidly pushed to the surface by tectonic movements, where it is mined. ‘Synthetic diamonds’ (synthetic diamond) are created by artificially replicating this formation process using high-pressure equipment to forcibly synthesize graphite into diamond. They are also known as ‘man-made diamonds’ (man-made diamond) or “lab-grown diamonds.”

Synthetic diamonds can be produced with crystal structures and physical properties nearly identical to those of natural diamonds, and some even possess superior characteristics in terms of hardness, thermal and electrical conductivity, and electron mobility compared to natural products. After all, because they can be supplied with consistent quality, synthetic diamonds have long been used for so-called “industrial applications” such as abrasives, cutting tools, and heat sinks. Furthermore, “synthetic” diamonds are being reevaluated from the perspective of issues such as conflict diamonds (a source of war funding) and child labor, which are particularly problematic in Africa. Additionally, technological innovations have made it possible to produce large stones—something previously considered difficult—leading to their growing presence in the jewelry market in recent years.

Here, we will introduce the principles behind the current mainstream methods of synthetic diamond manufacturing.

High-Temperature,
High-Pressure (HPHT) Method

The High Pressure and High Temperature (HPHT) method is a technique for synthesizing diamonds by using a high-pressure press to replicate the conditions under which natural diamonds form deep within the Earth. A reaction cell containing the sample is placed in the apparatus, and the diamond is synthesized by applying pressure and temperature exceeding 5 GPa.
Depending on the mechanism of the equipment, there are various types of high-pressure presses, such as belt presses, toroidal presses, and cubic presses. However, in recent years, products synthesized using cubic presses (hydraulic presses applying pressure in six directions: four sides plus top and bottom) have come to account for the majority of industrial diamonds. This is said to be because they use fewer wear parts made of super-hard materials and offer the most economical balance between time per shot and production volume.

Chemical vapor deposition (CVD) method

Chemical vapor deposition (CVD) is a method of synthesizing diamonds that is entirely different from the process by which natural diamonds are formed. The two primary methods used are hot filament CVD and microplasma CVD.
Thermal Filament CVD: This synthesis method involves exciting a gas composed primarily of carbon, such as methane, using a filament heated to 2000–2500°C, and depositing it onto a diamond crystal plate that serves as a seed crystal.
Plasma CVD: This method involves generating a plasma region within a gas primarily composed of carbon, such as methane, using microwaves or direct current discharge, and depositing carbon atoms onto a substrate.

Explosive Shock Compression Method

This method involves using an explosive to instantly generate high pressure and high temperature; unlike products synthesized using the two methods described above, the resulting material has a polycrystalline structure consisting of primary particles.

For inquiries or questions,
please contact us here

If you're having trouble selecting the right superabrasive product, please feel free to contact us.
We'll help you find the superabrasive product that best suits your needs.
For inquiries or questions, please contact us here

Manufacturing Process Using the High-Temperature, High-Pressure Method

Manufacturing Process for Superabrasives

01

Fill the capsule with raw materials (graphite, HBN, and metal solvent)

02

Diamonds and CBN are synthesized by baking the capsules in a high-temperature, high-pressure press

03

Crush the composite material to extract diamonds and CBN

04

Using an acid as a catalyst, dissolve the non-synthetic materials to extract only the diamond and CBN

05

Use a neutralizing agent and water to remove the acid from the abrasive grains

06

Sorting abrasive grains by size using a sieve

07

Sorting abrasive grains using a shape sorter

08

Measure strength and conduct quality inspections using a compression tester and a crusher (flyability tester)

Raw material cells after Cubic Press compression

The specks of light visible in the cross-section are diamond particles. This lump is finely crushed and then dissolved and extracted using strong acid. It is then sorted by size and processed into finished products.

Raw material cells after Cubic Press compression
Raw material cells after Cubic Press compression

About Global Diamond

At Global Diamond, we aim to resolve and address any challenges or issues you may be facing with your current diamond and CBN abrasives from the following three perspectives. We go beyond simply offering catalog selections; through customization, we work closely with you to help you achieve a better final product.
  • Evaluation and Recommendations for Your Current Abrasive Grains
  • Compatible with special mesh sizes
  • Precision coarse-grain cutting

We also offer contract analysis services

Drawing on the extensive data and proven track record that comes from being a specialized manufacturer that has conducted its own incoming inspections of abrasive grains, we offer contract analysis services for the samples you provide.

Consultations and Inquiries

If you're having trouble selecting the right superabrasive product, please feel free to contact us. We'll help you find the superabrasive product that best suits your needs.

Other Technical Information

Contact

Please feel free to contact us regarding the selection of superabrasive products or any issues you may be experiencing with your current abrasives. We will recommend superabrasive products tailored to your needs.
We also offer seminars for new employees and technical staff.

Contact us
by phone

03-6256-8833

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*Excluding weekends and holidays